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Tube Heat Exchanger

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Dear COMSOL community.

I am new in COMSOL and I have some problems with my simulation. Mayby anybody could help me.

I try to simulate a heat exchanger. Steam is condensing on the outside. The heat is transfered through the tube to a cooling fluid inside the tube. For my problem I use the paper "On Teching Chemical Engineering Fundamentals Using FEMLAB" by William M. Clark.

In the attachement you can see my model. Given paramters are: geometry of the tube, temperature of condensate, temperature of incoming cooling fluid and velocity of the cooling fluid.

It consists of four domains: an inner cooling fluid, an estimated thermal boundary layer, the tube wall, and an estimated condensatefilm. The thermal conductivities of the two layers are determined by trial.

Now i would like to tell you my problems.

First i would like to scale my model in length. The real tube is 0.38 cm but i would like to simulate a 0.038 cm long tube without losing any information. So the fluid flow and the heat transfer must adapt to that scale.

The second problem i have is the biggest. I think the results of my simulation are false. As you can see in the attachement the temperature profile is not continouos. There is a jump in temperature between the fluid flow and the thermal boundary layer. But the aim is to have a continous temperature profil along the radius.

My last problem concerns to the results. I would like to determine the total heat flux along the tube. So I have to integrate the heat flux along the length but I do not know how to do it.

Maybe anybody can help me or anybody has a better idea to solve my problem.

A big thank to all of you!

Alex

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